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Italian Glassware Brand Success Story: 200X7B 6-Axis Precision Spray Machine for Frosted And Colored Coatin...

2026-07-03

latest company case about Italian Glassware Brand Success Story: 200X7B 6-Axis Precision Spray Machine for Frosted And Colored Coatin...
Project Overview

Italian Glassware Brand, a leading manufacturer in frosted and colored coating for premium wine glasses and decorative glassware based in Murano, Venice, Italy, was facing significant challenges with their existing coating process. The company sought a reliable, high-precision automated spraying solution to improve product quality, reduce operational costs, and scale production capacity for global export markets.

Client Background

With over 15 years of manufacturing experience, Italian Glassware Brand supplies products to customers across Europe, North America and Southeast Asia. Their production facility operates 24/7 during peak seasons, and the manual spraying process had become the primary bottleneck in their manufacturing line.

Challenge

The client's existing spraying method was semi-automatic spray with visible brush marks on curved glass stems, 25% rejection rate from luxury hotel buyers due to coating defects. These issues led to high rejection rates, excessive material waste, and inability to meet growing order volumes — directly impacting profitability and customer satisfaction.

  • Quality Issues: Inconsistent coating thickness and surface defects requiring extensive rework
  • Efficiency Bottleneck: Manual operation limited daily throughput and created dependency on skilled labor availability
  • Cost Pressure: Rising labor costs and excessive paint/material consumption eroded profit margins
  • Compliance Requirements: Stringent export quality standards and environmental regulations
Solution

Mansheng Automation deployed the 200X7B 6-Axis Precision Spray Machine after conducting an on-site process audit and sample testing at our Dongguan technology center. The customized solution included:

Component Specification
Spray Mode 360° High-Speed Rotation + Reciprocating Spraying
Drive System Multi-Axis Closed-Loop Stepper / Servo Drive
Precision ±0.05mm Positioning Accuracy
Guns Dual Independent Guns with Separate Oil Output Control
Programs 10,000+ Programmable Sequences
Control Touch Screen Interface with USB Communication Port

Our engineering team provided comprehensive on-site installation, operator training, and 3 months of remote technical support to ensure seamless integration into the client's production line. The 360° rotation + reciprocating dual-gun system providing seamless full-surface coating on complex glassware profiles with 0.05mm accuracy.

Results & ROI

The implementation delivered measurable business impact within the first quarter of operation:

  • rejection rate reduced to 1.5%
  • secured contracts with 3 five-star hotel chains
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  • coating material savings of 38%

The return on investment was achieved within 8 months, and the client has since placed orders for 3 additional production lines. The automated system operates with minimal supervision, allowing the client to reallocate skilled workers to higher-value tasks.

Conclusion

This successful deployment demonstrates Mansheng Automation's capability to deliver tailored industrial spraying solutions across diverse industries and geographies. Our 200X7B 6-Axis Precision Spray Machine continues to provide reliable, high-quality performance for frosted and colored coating for premium wine glasses and decorative glassware, helping clients achieve their production and quality targets while maintaining cost efficiency.