latest company case about Dongguan Mansheng Automation Equipment Co., Ltd Certifications

Plastic art ornaments are defined by their appearance. A smooth, evenly coated surface is what makes these products look premium on a retail shelf. However, ornament designs are usually complex: curved contours, fine patterns, recessed details and thin edges are difficult to coat uniformly by hand. For manufacturers of plastic art ornaments, moving from manual spraying to an automated spraying solution is a practical way to achieve consistent water based paint coating at production volume.

The Challenge: Even Water Based Paint Coating on Complex Ornament Shapes

Plastic ornaments are produced in many designs and frequent style updates, which makes coating quality hard to stabilize. Factories relying on manual spraying typically struggle with:

• Uneven film on complex contours: Operators find it difficult to keep a uniform coating across curved bodies, relief patterns and recessed details, causing thin spots, sagging or runs.
• Color difference between batches and designs: Spray distance, speed and paint feed vary with each operator and session, so the same finish can look different between batches.
• High reject rate on decorated parts: Defects such as orange peel, pinholes and dust marks scrap finished ornaments and raise production cost.

The Solution: Automated Spraying on a Ground-Mounted Production Line

To meet the finishing requirements of plastic art ornaments, manufacturers can adopt an automated spraying solution built on a fully customized, ground-mounted automatic spray painting production line. The conveyor configuration, spray station count and layout are engineered around the customer’s ornament types, paint system and target output.

Key equipment features applied in this water based paint coating scenario:

• Automated spraying with stable repeatable trajectory: Consistent spray paths keep film thickness uniform across curved ornament surfaces and fine details.
• Dual gun stations with closed-loop control: Dual independent guns with stepper drive achieve ±0.05mm positioning accuracy for consistent coating quality on every piece.
• Stored programs for quick changeover: The Mansheng touch screen control platform stores 10,000+ coating programs, so parameters for different ornament designs can be recalled instantly via USB communication.
• Water based paint friendly: The line accepts water-based and oil-based paint systems, supporting low-odor, environment-friendly water based coating of decorative items.
• Integrated conveyor automation: Seamless belt or roller conveyor with custom length supports continuous flow and reduces manual handling of parts.
• Industrial-grade components: Core parts sourced from leading brands such as Leadshine, HIWIN and NSK ensure long-term reliability under continuous production.

Results Manufacturers Can Expect

With automated spraying, plastic art ornament factories move from operator-dependent finishing to controlled, repeatable coating:

• Smooth, uniform finish: Fixed spraying parameters eliminate manual variation, reducing thin spots, sagging and color difference.
• Lower reject rate: Stable film thickness and fewer coating defects mean less scrap of decorated ornaments.
• Stable daily output: Production no longer depends on the availability of skilled painters, making delivery schedules reliable.
• Flexible design changeover: Stored programs allow quick switching between ornament designs for high-mix production.

Equipment Configuration at a Glance

Get a Water Based Paint Coating Solution for Your Ornaments

Every ornament factory has its own product designs, paint system and floor space. To receive an accurate solution and quotation, please provide the following information:

• Ornament type, size and plastic material
• Product photos or short videos
• Paint type (water-based or oil-based)
• Required daily output and workshop operating hours

Leave a message on our website or contact us via WhatsApp: +852 5132 5958. Our engineering team will review your production conditions and share a feasible spraying solution for your factory.