latest company case about Dongguan Mansheng Automation Equipment Co., Ltd Certifications

Project Overview

Turkish Ceramic Tableware Exporter, a leading manufacturer in glaze spraying for ceramic bowls, plates and decorative tableware based in Kutahya, Turkey, was facing significant challenges with their existing coating process. The company sought a reliable, high-precision automated spraying solution to improve product quality, reduce operational costs, and scale production capacity for global export markets.

Client Background

With over 15 years of manufacturing experience, Turkish Ceramic Tableware Exporter supplies products to customers across Europe, North America and Southeast Asia. Their production facility operates 24/7 during peak seasons, and the manual spraying process had become the primary bottleneck in their manufacturing line.

Challenge

The client's existing spraying method was manual glaze application with inconsistent thickness (0.3-0.8mm variation), 20% waste from over/under-spray, and long drying times. These issues led to high rejection rates, excessive material waste, and inability to meet growing order volumes — directly impacting profitability and customer satisfaction.

• Quality Issues: Inconsistent coating thickness and surface defects requiring extensive rework
• Efficiency Bottleneck: Manual operation limited daily throughput and created dependency on skilled labor availability
• Cost Pressure: Rising labor costs and excessive paint/material consumption eroded profit margins
• Compliance Requirements: Stringent export quality standards and environmental regulations

Solution

Mansheng Automation deployed the 300X6 6-Axis Rotary Spray Machine after conducting an on-site process audit and sample testing at our Dongguan technology center. The customized solution included:

Our engineering team provided comprehensive on-site installation, operator training, and 3 months of remote technical support to ensure seamless integration into the client's production line. The automated 6-axis rotary spray system with 300×300mm range achieving uniform glaze thickness of 0.3mm ±0.05mm across all pieces.

Results & ROI

The implementation delivered measurable business impact within the first quarter of operation:

• glaze waste reduced 55%
• daily output doubled to 3
• 000 pieces

The return on investment was achieved within 8 months, and the client has since placed orders for 3 additional production lines. The automated system operates with minimal supervision, allowing the client to reallocate skilled workers to higher-value tasks.

Conclusion

This successful deployment demonstrates Mansheng Automation's capability to deliver tailored industrial spraying solutions across diverse industries and geographies. Our 300X6 6-Axis Rotary Spray Machine continues to provide reliable, high-quality performance for glaze spraying for ceramic bowls, plates and decorative tableware, helping clients achieve their production and quality targets while maintaining cost efficiency.