Three Core Values of Digitalization

Our 6th‑generation 360° high‑speed rotating automatic spraying machine is developed for modern intelligent coating workshops, designed to break traditional manual‑driven spraying management limitations. It supports full digital data collection, real‑time process monitoring and full‑chain quality traceability, realizing seamless connection with mainstream manufacturing execution systems. This equipment helps standardize spraying production processes, reduce material waste, improve equipment operation efficiency and support standardized quality management for industrial coating production.

The equipment is built with industrial‑grade digital modules from the design stage, enabling plug‑and‑play data interconnection with factory management systems.

1. Universal Industrial Communication Compatibility

   Supports mainstream industrial protocols including OPC UA, MQTT, Modbus TCP, Profinet and EtherNet/IP, compatible with common PLC control systems. Data can be uploaded via Ethernet, Wi‑Fi or 4G for stable real‑time transmission.

2. Comprehensive Production Data Acquisition

   Built‑in edge computing gateway collects more than 200 standardized data points, covering:

• Equipment operation status: running, standby, fault and maintenance records
• Spraying process parameters: flow rate, air pressure, rotating speed, temperature and working voltage
• Production data: total output, qualified products and defect classification statistics
• Material consumption: instant coating flow and cumulative usage
• Energy consumption indicators: real‑time current and air pressure data

3. Standard Open Interfaces for System Integration

   Provides RESTful API and direct SQL connection interfaces, with complete data dictionaries and technical documents supplied. On‑site system docking can be completed within a short period, with low data transmission latency and local 7‑day historical data caching to prevent information loss from network instability.

Spraying process parameters are locked for standardized execution. Unauthorized parameter adjustment triggers real‑time system alarms, with complete records of operators, adjustment time and parameter changes. It avoids quality risks caused by manual arbitrary operation and ensures consistent spraying quality batch‑to‑batch.

Equipped with high‑precision flow sensors, the machine accurately calculates coating consumption per workpiece. Data is synchronized to factory management systems for order‑level, product‑model‑level and shift‑level cost accounting. It eliminates rough manual estimation of material usage, reduces coating waste and optimizes production cost allocation.

Automatically records equipment running time, standby duration, fault downtime and minor shutdowns such as color change, cleaning and material replacement. Combined with yield data, it calculates real‑time OEE indicators, helping identify production bottlenecks, optimize working procedures and increase effective production output.

Two traceability modes are available to meet different industry regulatory requirements:

• Batch‑level traceability: Links each production batch with spraying parameters, material batch information, operating records and equipment data.
• Single‑workpiece traceability (optional): Supports unique identification marking for each workpiece, associating individual spraying data with the product for end‑to‑end whole‑life‑cycle traceability.

  Suitable for industries requiring strict quality traceability compliance, supporting standardized audit requirements for industrial safety components, precision parts and medical‑related products.

Based on network data transmission, remote equipment diagnosis is available with user authorization, including real‑time operating data review, historical operation curve analysis and fault log checking, reducing unnecessary on‑site maintenance visits. Built‑in predictive maintenance algorithms monitor high‑speed atomizer vibration and motor operating status to identify potential failures in advance, push maintenance reminders and lower unplanned downtime risks.

Three flexible deployment modes are provided to ensure independent control of enterprise production data:

• Local server deployment: All data stored in the user’s internal server with no external data backup.
• Hybrid cloud deployment: Edge computing supported with raw data stored locally.
• Cloud deployment for small‑scale manufacturers: Encrypted data transmission via mainstream cloud platforms with subscription‑based service.

  All data transmission adopts encryption protocols and complies with international information security standards.

Digital modules including sensors, gateways and software are integrated into the equipment as standard configurations. By reducing coating waste, improving yield rate and increasing OEE, the additional investment in digital functions can be recovered through long‑term production optimization, bringing stable economic benefits to standardized spraying workshops.

Reserved interface for intelligent process optimization modules. Based on accumulated production historical data, it supports parameter optimization recommendations for new products and materials in later upgrades, shortening product trial‑production cycles and accelerating process iteration.

Adopts universal open industrial standards, compatible with mainstream manufacturing management systems in the market, avoiding closed‑system limitations. Standardized technical drivers and plug‑ins are provided for quick system docking without repeated customized development.

We are a professional high‑tech manufacturer of automatic spraying equipment, focusing on intelligent coating equipment R&D and manufacturing. Our products comply with international industrial standards, with mature technical patents and stable performance, serving digital upgrading needs of global industrial spraying workshops. On‑site demonstration and technical consultation are available for customized solution matching.